Thursday, September 29, 2011

At the Common Ground Country Fair

Fifty-thousand people and a weekend of brick oven baking, broiling, and slow cooking left me well-fed and well exposed. I spoke with so many people who were interested in brick oven baking and gave a talk on building the ovens to last a lifetime.
The weather, despite dire predictions, turned out to be summery and welcoming.

I also tested a premise regarding the viability of community brick oven use.  After arriving at the fair, I walked around to the Farmer's Market corners of the fair and offered farmers an exchange of their raw product for the same products (vegetables and meats) returned baked or roasted with a loaf of bread or on pizza.  Three vendors took me up on the offer producing delicious food and all around smiles when I walked over to their farm stand with a gourmet lunch.
Thanks to Moarhill Farm for produce and to Tide Mill Farm for an organic chicken that we roasted.

Each day ended with the baking of two or three batches of hearth loaves and the handing out of warm bread before everyone went to their campsites for the night.

I'd do it again in a hearbeat, or in the case of the Common Ground Fair, next year.

The next blog post will be originating in Dordogne, France where I will be exploring regional brick oven cooking. Bon appetite!

Tuesday, September 20, 2011

Harvest Dinner at Grandview Farm


Each year, Dan Kary and Michelle Mazur-Kary, co-owners of Cinque-Terre and Vignola Restaurants in Portland, Maine host a five course dinner at their farm in Greene. The farm, the producer of organic vegetables for the restaurants is a beautiful place on its own, but when the third co-owner Chef Lee Skawinski and his crew pour in with their skills and energy, the place becomes a one-day country villa restaurant.

Last year, I built two brick ovens for the farm that were used to cook some dishes for the dinner and again this year, the bread, some appetizers, and the roasted veal were baked in one or the other wood-fired brick ovens.

Suffice to say, the afternoon, under calm, warm, sunny skies was foodie heaven.

Products from Stoneheart Farm, Longfellow Farm, Allagash Brewery, UFF Ciders, and Grandview Farm's own honey, vegetables, peaches, squash, kale, fennel, lettuce, beets, and more confirmed the restaurant's reputation for award-winning Farm-to-Table recognition. The honey almond tart, white chocolate semifreddo, farm peach preserve at right was beyond description.
www.cinqueterremaine.com

Wednesday, September 7, 2011

Rectangular Brick Ovens

Although I promote and build domed brick ovens, the traditional shape of ovens since ancient times, I understand the qualities that would make a rectangular-shaped oven a logical choice.
steel lateral brace above mouth
My friend, Jessie Stevens, is currently building a rectangular brick oven for Pietree Orchard in Sweden, Maine, where he has worked, and I stopped by to see it in progress.

corner of welded arch support
These ovens require a steel structure to contain the 'sprung' arch that runs from the front of the rectangular interior space to the rear vertical wall. Sprung arches (so-called because they are set against two vertical walls) exert pressure outwards on the vertical side-walls of the oven and the steel contains that pressure.

Domed ovens do not need external support as the dome is an integrated shape that supports itself.

Rectangular ovens are especially useful if the baker is making products in rectangular bread pans or on trays.
Rectangular ovens also lend themselves to fuel sources other than wood and are often incorporated in masonry heaters as a secondary chamber above a lower firebox

Domed ovens lend themselves to pizza making, artisan or rustic 'boules', loaves that are made without bread pans, and all manner of baked or roasted meats and casseroles.

As with the roofed ovens that I build, Jessie used steel studs to frame the exterior, making all the elements within the oven structure fireproof. 

He has installed two temperature probes in this oven. This may put to rest the dispute over whether rectangular ovens heat as evenly as domed ovens.

Jessie also has a cob oven at his house that, incidentally, got him through the power outage from the Hurricane Irene.
He has applied his masonry skills to the building of his own wood-fired pottery kiln, he has worked as a professional bagel baker, and he makes a mean sourdough rye.
Needless to say, he's a fun guy to hang out with.

Tuesday, September 6, 2011

Brick Oven Events

I'll be bringing my portable brick oven to the Common Ground Country Fair for the weekend of September 23,24,25.
www.mofga.org/
There I'll be demonstrating the skills of building, firing and cooking in a true brick oven.
I'll be joined by Elisheva Kaufman of www.growseed.org a grower and scholar on heritage wheat and grain varieties.
Beyond just bread, the oven will be available to participants at the Fair for baking every kind of food, from potatoes, to chickens, beans, to pies.  We'll be stationed in the Ag Demo area next to the Farmer's Market and I look forward to a weekend of community and great baked foods.


Earlier in the summer I built a portable 48" oven for Ryan Carey who began making pizza at state events in July. From his facebook page, Pizza on the Fly, he seems to get around.

In early October I'll be visiting a small town in France that still has a community brick oven and later in the month building an oven for a bakery in Massachusetts.

In the meantime, www.northstarstoneworks.com, my landscape design and stonework 'division' has been hard at it building wall, terraces, and natural boulder landscapes in Maine and New Hampshire.

Monday, August 15, 2011

Brick Oven Accoutrments


The tools and accessories that you make, find, or purchase add to the ease with which you use your oven. The 'peel' is the wood or metal tool used for managing the products going in and out of the oven. Typically the wood peel introduces pizzas and breads and the metal peel arranges them and removes them when done.

Other items such as pans, casseroles, cast-iron cookware allow you to use the oven for foods that are cooking in broth or slow-baked.
High-temperature roasting and broiling can be done in a skillet as early as twenty minutes into the firing cycle.

An ordinary garden hoe can be used to manage the coals although a hoe/wire brush combo tool is available from restaurant supply companies.

Brick ovens can accommodate standard bread pans, pie pans, roasting pans and the like.
Clean-up of splattered fats is never a problem as each subsequent firing is the equivilant of a standard 'oven cleaning'.

All ovens pictured by True Brick Ovens.

Monday, August 8, 2011

Cob Ovens

Before I built my first brick oven, I saw a number of small and large cob ovens.  These ovens are built normally using a sand form over which clay/aggregate mixture is applied. Once the thickness for heat mass is reached additional layers of porous material and clay are applied until the dome is both thick and insulated.
This is certainly the most economically accessible wood-fired oven one can build. In areas where clay can be dug from the ground the costs are nearly nil.
Modifications to the simple chimney-less dome can be made to increase the ease with which the oven is used.
Although, as a mason, I exclusively build ovens from carefully cut firebrick, I appreciate and support this more accessible version.

The pictured oven at left was built atop a stone hearth that left ample room for pans, bread boards, and tools. The floor and mouth were constructed from firebrick and form a durable rim around the oven's working opening. A shed was in progress that would shelter the oven and baker and the oven was fitted with a curved piece of steel that acted as both a air damper and a mini-chimney.
What I especially like about this particular oven is the careful attention to the dome shape.
To see more on the building of this oven, visit the Katywil blog at: http://katywil.com/blog/post/katywil_earthen_oven_workshops
and thanks to the people at Katywil for hosting a great evening of food and community.

Because people are not being stopped by the technical or monetary obstacles that a brick oven presents, wood-fired ovens are proliferating and the delicious products that are baked in them are more available.

Sunday, July 31, 2011

Brick Oven Portability and Starting

The portability of a brick oven depends on its weight. My first portable oven was sized to allow an average forklift to place it on my former work trailer. The lift capacity was 1500 lbs and the 36" oven with a light steel frame and stucco sides came in an ounce overweight. This was easily overcome by my hopping on the back of the forklift.

Starting the fire under the throat (or chimney) lets the air get to the fuel easily and as the fire gains strength it is pushed farther back. The interim between the start of the fire and the baking of high-temp products provides an environment for roasting and broiling.