Friday, October 25, 2013

West Virgina Brick Oven

Day one, early, block insulation
I recently drove down to Morgantown, West Virginia with a van load of custom-cut brick oven brick and materials.  I sometimes wonder why I go far from home to build either an entire oven or just the oven core.  The answer is: I enjoy meeting the masons who I work with in these other parts of the country.  The crew in West Virginia were great.


Checking for round and cleaning as we go
Since the majority of masons who have requests to build brick ovens purchase cast refractory kits that give them the core, it surprised, (and intrigued) my colleagues to see how one goes together with custom-cut bricks and some tricks of mortaring and forming.
mouth arch
Three days after unloading the materials, the four of us had a 40" interior oven built and ready for the stone and brick exterior.
Jay pulling the arch form
When we finished we shook dusty hands (no secret mason's shake) and each of us prepared for the next project.  Thanks to Willie A. and J. Jenning's crew.



ready for keystones

cross type keystone



Saturday, September 21, 2013

Concept to Cooking: Part Six- the brick oven face

If anyone has noticed my absence from blogging since August, it is due to my entering graduate school for an MFA.  As a result, I work on brick ovens in the day and graduate work at night.
Occasionally, the two may intersect as stonework is one of my art forms.

The technical aspects of building a brick oven continue in the making of the oven face, but here is where artistry can have it's day.
Ancient bakery oven in Pompeii, Italy

Pompeii inspired New England oven by TBO


Current project- woodbox arch below
Colonial design by TBO
brick stone and stucco face


Ventura oven face



Humans are hard-wired to respond to cultural connections, textural surfaces, and color.
Each of these plays a part in the design and material choices for your brick oven.

Sunday, July 14, 2013

From Concept to Cooking: Part Five----bricks and mortar




The word "to"  between 'concept' and 'cooking' is where the physical work takes place.
This is also where material considerations are given their due weight (pun intended).

A high-quality, long-lasting brick oven can only be built from materials designed to take the heat.
Other materials may work but, in this case, the equation works.

Fortunately, I have posted at least 50 articles on this part of the process.  I recommend a search with the key words: 'specs',  'building', 'arch', insulation. or whatever you have a question about.

I am also available via my website link, to answer gnarly questions you might have after you have started the project.



Saturday, July 13, 2013

From Concept to Cooking: Part Four

Kneading Conference bread from my oven
Audrix on market day
Inspiration for your brick oven can have any starting point.
For many in America, their first introduction to wood-fired brick ovens is a via a pizza.

Although pizzas from wood-fired ovens are remarkable, artisan bread holds the place of ancient tradition.  The upcoming Kneading Conference in Skowhegan, Maine (kneadingconference.com), where I brought my portable oven last year, illuminated the variety and techniques of artisan bread making.  A number of professional bakers made breads in my oven and I learned more than can be written in a year's worth of blog posts.  Recently, I had the pleasure of having Michael and Sandy Jubinsky of Stone Turtle Baking and Cooking School (stoneturtlebaking.com), whom I met at the KC last year, present a artisan bread workshop with my oven at the Northern New England Home and Garden Show (www.homegardenflowershow.com/‎).

Also, previous posts describing community wood-fired brick ovens in Europe also centered around bread.

Naturally, when I design an oven project, I take into account the experiences and cultural contexts of the people for whom I am working.  The project at Pietree Orchard in Sweden, Maine (see featured project on truebrickovens.com) sought to bring a European influence to New England. 
exterior of Pietree oven

exterior of Audrix oven

This sometimes involves 'transliterating' styles.
Style is an essential part of brick oven design.  The interior of the oven may be built in any way you wish (see a ton of previous posts) but the exterior should reflect your aesthetic taste.
After that, whatever else that may come out of the oven will taste better for it.
Face of Pietree oven

Friday, July 5, 2013

From Concept to Cooking: Part Three

This oven was part of a patio/house/oven splice.  The pattern of patio bricks and the placement of the oven were determined by the enclosed outdoor space created by two porches on the house.

The brick pattern was laid to converge in front of the oven mouth and meet in the corner of the two porches.  Extending the brick motif from the patio to the oven and the granite usage from the ledge upon which the oven was built to the patio edges and the oven face also seemed natural.



 Combining brick for the upper part of the oven enclosure and stone veneer for the lower portion (wood box) gave the project a break from all brick or all stone.  The oven has a faux slate roof.  As with all my projects, one central goal is to make the whole new part seem like it has always been there.

Thursday, July 4, 2013

From Concept to Cooking: Part Two

I'll use the Ventura, California brick oven as an example here.  Because the project was across the country from where I live, the conceptual work was limited to discussions of size, location, and materials.







Influences such as actual location, special materials, and additional aesthetic choices were left until the day of my arrival or later.  The project launched immediately following a rough sketch of the proposed oven.  The location was marked out and my helpers arrived to help lug materials up the 35 steps to the work site.

But even as the concrete block base and the poured floor slab were in progress, I began conceptualizing how the roof and face would be designed and executed.  This was to be an oven of arches.  It was intended to combine multiple types of stone and stucco.  And it needed to be artistically cohesive.

Good weather (December) helped.  The brain works well when it is 68F and sunny.

Part three next...

Sunday, June 30, 2013

From Concept to Cooking: Part One


EVERY brick oven project I've done started as a concept.  There might have been a central desire for a brick oven as a decorative cooking device OR the desire for a connection to past traditions.  OR both.


I use CAD programs because they help me calculate measurements, but I prefer a pencil and paper or a collection of photos from which to reference details.





Concepts are important tools for planning.  They frame the visual and practical aspects of the brick oven.  As with my work as a landscape designer (northstarstoneworks.com), I listen to the future oven owner for clues that will give me a starting point for sketching their project.  These clues come in the form of experiences they've had with brick ovens or cultures where brick ovens are commonplace and also the home that they live that they presumably like.

Splicing a place with a person (or persons) leads to some interesting translations of traditional brick oven forms.  Suggested materials may influence the design and location effects the practical side of the design.

There does come a time in this back-and-forth of ideas when I am asked to 'take over'.  The recognition that my design skills may be more developed than the owners is often the reason that I am hired in the first place. 

At this point, I mention all the best ideas I have, even ones which may be considered in 'left field'.   My goal is to present the client with a project that exceeds their own imagining but with their unique situation included.

Once the concept is clarified, the construction can begin.  The concept will remain, be rechecked, and applied to changes, improvements, and the final product.  

More posts to follow on this subject.