Brick oven exteriors in different environments beg for different treatments. The current project at Pietree Orchards in Maine has a stone exterior that will enclose both the oven dome, wood box, tool cabinets, and warming ovens.
The exterior is built with split stone and fieldstone from the orchard itself, giving the final building an historic and real connection to the land it rests on.
The stone work is intended to contain the insulating materials: ceramic fiber blanket and vermiculite.
It is also intended to look like the walls common to the region. Stone was selected that had lichen and aged surfaces or was originally split from local bedrock.
Shutters, a system of two-by stock that shifts upwards as the work progresses allow the stone face to be backed with concrete, forming a solid wall on the interior.
A steel roof will cap the oven enclosure but be invisible from the below.
David Neufeld builds authentic brick ovens much like those used for centuries all over the world. Custom designed to compliment both the entertaining environment and the cook's propensities, these ovens hold heat for up to three days on one firing with a small quantity of wood. Visit his website at: www.truebrickovens.com
Friday, April 26, 2013
Sunday, April 21, 2013
Brick Oven Exteriors
Enclosing a brick oven core involves two things:
1. creating a space for insulation.
2. Giving the oven the character you desire.
Number one has been addressed in previous posts on insulation.
Number two is where the world of design opens up.
The current project I am building at Pietree Orchards (www.pietreeorchards.com/) in Sweden, Maine is designed to have a split granite and fieldstone exterior that is much larger than the oven core.
The space beneath the oven will store firewood and have two tool racks. The space on either side of the face will have proofing cabinets located where a small amount of heat from the chimney masonry will warm the stone cabinets so that bread loaves rise in an even environment. This is elaborate masonry but well-suited to the purpose.
Other projects stick to the simple goal of practical beauty.
1. creating a space for insulation.
2. Giving the oven the character you desire.
Number one has been addressed in previous posts on insulation.
Number two is where the world of design opens up.
The current project I am building at Pietree Orchards (www.pietreeorchards.com/) in Sweden, Maine is designed to have a split granite and fieldstone exterior that is much larger than the oven core.
The space beneath the oven will store firewood and have two tool racks. The space on either side of the face will have proofing cabinets located where a small amount of heat from the chimney masonry will warm the stone cabinets so that bread loaves rise in an even environment. This is elaborate masonry but well-suited to the purpose.
Other projects stick to the simple goal of practical beauty.
Sunday, April 14, 2013
True Brick Ovens
2006 Bridgton Academy design and build |
I've found that the demand for high quality brick oven builders exceeds the number of masons who do this. This has meant finding ways of traveling far for projects.
Mason Tim assisting in St. Charles |
Gorgonio is a block expert |
CA wine cave with my Latino mason friends |
Each time I fit the keystone into a dome (and crawl inside for a clean-up and inspection), I get a thrill (not cheap). I've always seen the arch as an elegant expression of strength. A bit of lyricism from a mason...but it keeps me going.
I also hope to adapt to the changing and various needs of my readers and customers. I hope this is inevitable.
Saturday, April 13, 2013
Outdoor Residential Brick Ovens
Not all homes can accommodate a brick oven in or attached to the building. Some locations are well suited to an outdoor brick oven.
Incorporating a brick oven into a residential landscape opens up many possibilities for a dynamic interplay between nature and food (crows and skunks excepted).
An ideal situation might be a garden location where the surrounding ornamental plants also serve as spices and garnishes for the foods cooked in the oven. This is a Mediterranean approach to practical beauty.
The masonry of the landscape can also extend to the oven's exterior. As a landscape designer and mason I have a litmus test for overall success. Unless otherwise desired, nothing in the created landscape should shout its presence. The whole of the landscape should appear as if it existed in one thought. See: http://theconsciousgardener.blogspot.com/ and northstarstoneworks.com for more on my landscape design approach.
Not much here on brick ovens? This is because the oven design/style/look is an integral part of the whole landscape. Each home, owner, and lifestyle is a different mix of factors. It is the reason that I haven't built two identical ovens.
Incorporating a brick oven into a residential landscape opens up many possibilities for a dynamic interplay between nature and food (crows and skunks excepted).
An ideal situation might be a garden location where the surrounding ornamental plants also serve as spices and garnishes for the foods cooked in the oven. This is a Mediterranean approach to practical beauty.
The masonry of the landscape can also extend to the oven's exterior. As a landscape designer and mason I have a litmus test for overall success. Unless otherwise desired, nothing in the created landscape should shout its presence. The whole of the landscape should appear as if it existed in one thought. See: http://theconsciousgardener.blogspot.com/ and northstarstoneworks.com for more on my landscape design approach.
Not much here on brick ovens? This is because the oven design/style/look is an integral part of the whole landscape. Each home, owner, and lifestyle is a different mix of factors. It is the reason that I haven't built two identical ovens.
Wednesday, April 10, 2013
Return to Pompeii
Side access presumed to be for product handling |
Classic Pompeii bakery (millstones in foreground) |
Since then, I have analyzed each oven I build, looking for ways to echo the ancient and essential quality that the Pompeii ovens possess. The 20+ bakeries in Pompeii, Italy, whose structures survived being buried under meters of volcanic ash in 79 C.E., have features that, to this day, have not been improved upon.
The most obvious features, aside from sheer size, that the ovens of 2000 years ago have in Pompeii is the broad shelf across the front of the oven, a high arch, and very wide throat.
Modest expansion of throat and face |
On each of my recent ovens, I have expanded the throat to provide a more Pompeii-like design thinking that those ovens had to have been the result of previous developments by masons and bakers to build the best design possible. Universally applied designs don't spring up overnight.
In other words, except for insulation, I try not to mess with a great oven design.
Many oven plans or oven kits fall back on the ease of making the mouth and the face more-or-less the same size. This cramps the baker.
Pietree Orchard oven |
So I'll return to Pompeii, in my mind's eye and bring the design of my ovens up to ancient standards.
Tuesday, April 9, 2013
Brick Oven Portability
My portable at the Kneading Conference |
Veraci Pizza on the street in Seattle, WA |
Pizza Pie On The Fly Co. Portland, ME |
Therefore... portable brick ovens need to be tough, efficient, and REALLY cool looking. The assembly-line models offered by some manufacturers may fire up well, turn out the well-sauced pizza but fail to ignite the imagination of the party-goers.
Pizza To The People, CT |
Distinguishing a business starts with the appearance of the signature device.
Before jumping on a prefab portable, decide what distinctive look you want your catering business to present. Culture, cuisine, and pizazz are possible with a bit of imagination.
Sunday, April 7, 2013
Pietree Orchards' Brick Oven: Worth Mocking
The technical details of building brick domes make mocking up an efficient effort prior to mortaring.
A large arch form with cut-outs where the mouth profile matches make handling the form a bit easier. A face arch this big will also be a boon to the baker while providing a very large throat for smoke to naturally draft out the chimney.
Mocking up arches provides an accurate count of bricks cut to the dimensions that the mouth and throat require. Cutting bricks in advance isolates the loud, sometimes dusty work to a location away from the build. Then, mortaring and construction of the dome becomes a fast and quiet process.
The current project at Pietree Orchard: www.pietreeorchards.com/, being a 54" interior oven, makes mocking up even more pertinent. With double-thick floor and dome mass, planning the buttresses, spring bricks, and throat dimensions while increasing handling, greatly reduces construction time and on-the-fly changes. The gaps in the arch are there to account for the accumulated thin mortar joints when the arch is made permanent.
A large arch form with cut-outs where the mouth profile matches make handling the form a bit easier. A face arch this big will also be a boon to the baker while providing a very large throat for smoke to naturally draft out the chimney.
Mocking up arches provides an accurate count of bricks cut to the dimensions that the mouth and throat require. Cutting bricks in advance isolates the loud, sometimes dusty work to a location away from the build. Then, mortaring and construction of the dome becomes a fast and quiet process.
The current project at Pietree Orchard: www.pietreeorchards.com/, being a 54" interior oven, makes mocking up even more pertinent. With double-thick floor and dome mass, planning the buttresses, spring bricks, and throat dimensions while increasing handling, greatly reduces construction time and on-the-fly changes. The gaps in the arch are there to account for the accumulated thin mortar joints when the arch is made permanent.
Saturday, April 6, 2013
Brick Oven Elegance
I recently finished an indoor brick oven in a fourth floor loft. Aside from the challenge of carrying masonry products up four floors (tall ones), the oven needed to fit into an eclectic mix of classical and modern furniture. Setting it in a very large space allowed it to be massive while at the same time making it a piece of 'furniture'.
Here's what we got. Some of the details such as the shelf supports and the fluting on the side counter legs echoed details that existed in the surrounding architecture.
Eclectic design situations are challenging because, although the owner has an internal narrative that connects all the choices of decor, the outside designer/builder needs to tune into that mix or... just go for it.
In the end, my early training as a watercolorist (lightweight art) gave me experience in knowing when to stop adding layers of detail. Watercolors get muddy if you overwork them.
Here's what we got. Some of the details such as the shelf supports and the fluting on the side counter legs echoed details that existed in the surrounding architecture.
Eclectic design situations are challenging because, although the owner has an internal narrative that connects all the choices of decor, the outside designer/builder needs to tune into that mix or... just go for it.
In the end, my early training as a watercolorist (lightweight art) gave me experience in knowing when to stop adding layers of detail. Watercolors get muddy if you overwork them.