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David Neufeld builds authentic brick ovens much like those used for centuries all over the world. Custom designed to compliment both the entertaining environment and the cook's propensities, these ovens hold heat for up to three days on one firing with a small quantity of wood. Visit his website at: www.truebrickovens.com
Sunday, July 31, 2011
Brick Oven Portability and Starting
The portability of a brick oven depends on its weight. My first portable oven was sized to allow an average forklift to place it on my former work trailer. The lift capacity was 1500 lbs and the 36" oven with a light steel frame and stucco sides came in an ounce overweight. This was easily overcome by my hopping on the back of the forklift.
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Starting the fire under the throat (or chimney) lets the air get to the fuel easily and as the fire gains strength it is pushed farther back. The interim between the start of the fire and the baking of high-temp products provides an environment for roasting and broiling.
Wednesday, July 20, 2011
It Makes a Village
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We seem to recognize that making and baking bread together is one of the activities that defines us as a civilization. At a recent Heritage Wheat Conference the correlation between farming wheat and stable civilization was made apparent.
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Tuesday, July 19, 2011
Brick Oven Building without forms
Although constructing a brick oven dome without forms is reputed to be the 'holy grail' of masonry, I found it relatively straight-forward.
The mortar mix needs to be sticky enough and the bricks need to be moist by not wet.
Refractory mortar (brand name Heatstop) with a small amount of Portland Cement added fits this bill.
Sponge moistening the bricks as you go provides the bonding moisture without letting the brick slip. I was able to bond nearly vertical bricks by pressing and holding for 15 seconds.
The advantage of building without forms lies in the ability to clean the interior masonry of the dome and/or fill any voids between bricks as-you-go.
A form supported dome leaves you with hardened mortar and the need to almost climb inside the oven later (not for the claustrophobic) to fill voids.
A formless dome however requires that the dome bricks fit tightly before the mortar is applied and this is aided by accurate cuts of both the wedge angle of the bricks in each 'chain' and what I call the 'skew' or end-view angle.
The mortar mix needs to be sticky enough and the bricks need to be moist by not wet.
Refractory mortar (brand name Heatstop) with a small amount of Portland Cement added fits this bill.
Sponge moistening the bricks as you go provides the bonding moisture without letting the brick slip. I was able to bond nearly vertical bricks by pressing and holding for 15 seconds.
The advantage of building without forms lies in the ability to clean the interior masonry of the dome and/or fill any voids between bricks as-you-go.
A form supported dome leaves you with hardened mortar and the need to almost climb inside the oven later (not for the claustrophobic) to fill voids.
A formless dome however requires that the dome bricks fit tightly before the mortar is applied and this is aided by accurate cuts of both the wedge angle of the bricks in each 'chain' and what I call the 'skew' or end-view angle.
Monday, July 18, 2011
Heritage Wheat Baking
Don Lewis of Wild Hive Farm in New York whom I met and baked with, mills dozens of varieties of grain.
www.wildhivefarm.com
www.growseed.org
Tuesday, July 12, 2011
Portable Brick Oven Style
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Still, I hesitate to sacrifice the potential beauty that the attending public looks for when they walk up to a brick oven for a fresh-baked pizza or bread.
Here are the photos:
This oven has an Irish limestone shelf and keystone and a synthetic slate roof with a copper cap.
It weighs approximately 4500 lbs and has both high-temp fiber insulation around the dome and 60 cubic feet of loose vermiculite filling the enclosure.
When I fired it to 750 F, the interior was still over 200 F three days later.
The trailer and oven rode well pulled by a 3/4 ton pickup truck with electric brake controller.
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